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Prodrive Technologies offers Manufacturing Services and uses our manufacturing solutions to produce your products. Our factories have a high variety of processes in-house for Electronics Manufacturing, Mechanics Manufacturing, Magnetics, Cable harnesses, and Advanced System Assembly to be able to produce all critical components for your product, system, or machine.
By using our 20+ years of manufacturing knowledge, state-of-the-art equipment, vertical integration concepts, and data infrastructure, we manufacture products with the highest quality using the newest technologies to achieve the highest output possible.
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3
Factories
12
High Tech Production Competences
6.5M
Manufactured Individual Products
50.000 M²
Production Area
33M
Completed Operations
10.000
Unique Products
The Prodrive Technologies factory concept relies heavily on our in-house build Manufacturing Execution System (MES) supporting operations during execution and guaranteeing the quality of the products.
Our engineers develop a digital replica of the production line by deciding on the manufacturing and testing operations required to produce the product. For all these operation the work and inspection properties are defined, such as work instructions, required equipment, machine files, required competences and sampling.
The MES system will check if all pre-defined properties are satisfied before and during operation for each specific production and inspection step.
The MES system consists of an advanced statistical process control (SPC) layer where process control parameters can be indicated within the routings. If a certain SPC parameter is exceeded during execution, the operation can be stopped, and an anomaly is logged.
Our solutions are enabling the automation of logistics, manufacturing and assembly while achieving an advance operational process control through information systems. These solutions are characterized by their flexibility and scalability as they can easily adapt to a wide range of products, changes to the factory layout and growing demand. Standardized integration is therefore key, such that the different solutions can be easily leveraged also in other factories following our global copy-exact principle.
Using standardized building blocks we developed many different applications in automation cells for system assembly operations such as sealing and heat staking as well as automated inspection using vision and artificial intelligence.
Logistics Automation is focused on a designing, manufacture and deliver integrated logistics solutions which provide the right things at the right time at the right place in the correct quantities. To achieve this, we use our logistics automation solutions such as AGVs and local buffer centers.
More about logistics automationSince the early days, we started with the in-house manufacturing of our products, we understood that test standardization and automation are crucial for a scalable factory concept. Today, this results in a Prodrive Technologies test platform with standardized software and hardware which are continually optimized with the newest techniques and technologies.
Manufacturing of a product, system and machines is always a multidisciplinary activity. We insourced all manufacturing activities with are critical for quality, reliability and/ or cost.
Our manufacturing processes are deployed over the world by our “global copy-exact” model. With our goal to produce the products close to our customers we continuously expand our global presence.
Global presence with copy-exact factories gives a redundancy on factory level to ensure highest reliability with regards to supply.
Our development teams offer many added value services to our customers. In close cooperation with the customer we work towards the most optimal solution for:
Our global management system is an integrated management system incorporating a number of different certification schemes and management systems amongst our locations. Our locations are certified to a collection of standards as displayed below.