Skip to content
Prodrive logo Home
Careers

HV DC-DC - Zenith series

Galvanically isolated, parallable dc-dc converter with an integrated precharge circuit

  • Prodrive-OP-Zenith-Epsilon-Studios-Noud-Otten-10.jpg
  • Prodrive-OP-Zenith-Epsilon-Studios-Noud-Otten-9.jpg
  • Prodrive-OP-Zenith-Epsilon-Studios-Noud-Otten-17.jpg

The Zenith Series is designed for high‑voltage electric and commercial vehicle platforms, delivering galvanically isolated DC‑DC conversion between 800 V and 24 V systems. With 5 kW output power and parallel scalability, it provides reliable auxiliary power for electrified, off‑highway, and heavy‑duty applications. Built to meet ISO 26262 functional safety and modern cybersecurity requirements, it ensures secure, uninterrupted operation of critical low‑voltage systems and seamless integration into next‑generation electrified architectures.

Talk to our experts
  • Growth - flexible.png

    End user configurable

    CAN‑based configuration of PGNs, voltage ranges, and bitrate for flexible system integration.

  • Protected (1).png

    Safety & regulatory

    ISO 26262, ECE R10, IATF 16949, RoHS, HVIL

  • Scalable 3.png

    Scalable power

    Parallel capability to increase power based on application demand

  • Wide output -voltage range.png

    High efficiency

    SiC technology ensuring high efficiency and superior thermal performance

Untitled (21).png

Features

  • ISO 26262 / ECE R10 / ECE R155 / IATF 16949
  • Cyber security
  • IP6K9K rated
  • Integrated EMC filtering
  • Full electrical protection (over/under‑voltage, overcurrent, short‑circuit, overtemperature)
  • Small form factor: ~ 260 x 273 x 71 mm
  • CAN interface / J1939 with UDS support
  • HVIL
  • RoHS compliant

Benefits

  • Scalability

    5 kW output power with parallel scalability to support electrified and heavy‑duty applications

  • Versatility

    Suitable for a wide range of on/off-highway applications

  • Quality

    Extensive checkpoints through manufacturing cycle to ensure the highest quality of end product

  • Support

    Global teams to ensure prompt responses to help with technical, commercial, quality, and logistic inquiries

Application areas

  • Commercial Vehicles

    [Edit] Commercial Vehicles.jpg

  • Construction Machinery

    [Edit] Construction Machinery.jpg

  • Agriculture Equipment

    [Edit] Agriculture Equipment.jpg

  • Utility Vehicles

    [Edit] Utility Vehicles.jpg

  • Marine

    [Edited] Marine.jpg

  • Ground Support Equipment

    [Edit] Ground support equipment.jpg

  • Municipality Vehicles

    Municipality Vehicles.jpg

  • Material Handling

    [Edit] Material handling.jpg

Markets & industries

  • Mobility

    Construction.png

    Electrified mobility platforms require reliable and efficient power conversion across multiple voltage levels in harsh operating environments.

  • Industrial

    Automated transport.png

    Industrial systems depend on robust, scalable power conversion to support multi‑voltage architectures and continuous operation.

Technical specifications

Part Number ZEN800-24
HVinput 500V - 850V
LVoutput 16V - 32V
Currentmax 180A
Power Programmable range 1.5kW - 5kW
Efficiency 0.95
Operating Temperature -40 to 80ºC
Cooling Method Liquid
Mechanical 260mm x 273mm x 71mm
Weight 4kg
Interface CAN, J1939 / UDS
Bitrate 250kb/s - 1Mb/s
Protections OCP, OVP, UVP, Short-Circuit, unitended power conversion, IP69k
Safety & Standards ISO 26262, ECE R10, ISO 16750, Cybersecurity
MOCKUP_WEBSITE_DEF.jpg

Downloads

Let's discuss your project

Whether you’re ready to order or need a solution built around your requirements, we’re here to help you move forward

GET IN TOUCH