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23-09-2026 | Case study

Accelerating commercial vehicle electrification with reliable DC-DC converters​

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Electrification is transforming the commercial vehicle industry, but the path forward is not always straightforward. Manufacturers must balance regulatory requirements, technical feasibility, and cost considerations while continuing to deliver reliable vehicles to the market. In this article, we explore how Avia Ingeniería y Diseño developed a practical micro-hybrid platform and the role that robust DC-DC conversion played in enabling its electrification journey.

Electrification without complexity

Across Europe, commercial vehicle manufacturers are seeking ways to reduce emissions without the cost and complexity of full vehicle electrification. Hybrid architectures have emerged as a practical pathway, helping manufacturers improve sustainability while leveraging existing vehicle platforms. Supporting this transition requires more than electrified components alone. Reliable power conversion technologies play a critical role in enabling efficient vehicle architectures, reducing integration complexity, and accelerating development. The collaboration between Avia Ingeniería y Diseño and Prodrive Technologies demonstrates how proven power electronics can support practical electrification strategies while creating a foundation for future innovation

Prodrive's DC-DC converters
OP MP Zenith Onboard Solutions PC (5)

"One of the key advantages of working with Prodrive Technologies was the combination of a mature product and responsive engineering support. This allowed us to focus on system validation rather than solving component- level integration issues.​" 

David Sánchez​, CEO, Avia Ingeniería y Diseño​ 

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